Free Rotating Cleaners Chemidisc & Turbodisc

The rotating spray cleaners Chemidisc and Turbodisc offer low cost and professional cleaning performance by instant uniform coverage of all internal surfaces. Therefore they are suitable for the chemical, pharmaceutical, and food industries where FDA compliance, and heightened standards of hygiene and performance are necessary.

NEW:

Serviceable

Our Turbodisc units are designed for straightforward on-site servicing with standard tools. To further simplify the process, we now offer comprehensive service kits that include all necessary components. The updated design makes these powerful cleaners an ideal choice for today’s environmentally conscious companies.

Advantages - Chemidisc

Economic flow rates
Ball bearing free-increased service life
Maintenance free
Hydrodynamic bearing
FDA conform
SIP through the nozzle possible
Preferred mounting position: any
Chemical resistant – ideal for corrosive environments
Lightweight construction – safer in glass lined vessels
Effective wash – due to high rotation speed

Operation - Chemidisc

Chemidisc has a unique ball bearing free design, meaning no shedding of metal bearing debris and no failure to rotate. Chemidisc has only one moving part, the rotating disc which rides friction free on a hydraulic bearing which instantly converts the wash fluid into a sphere of fast moving droplets, distributing the fluid in a complete and uniform manner. Total surface cover is achieved as fast moving, high power droplets simultaneously reach the entire surface of the tank, inlet pipe and overhead nozzles where contamination frequently occurs.

Applications - Chemidisc

The Chemidisc range is available in a wide variety of sizes and is designed for use in harsh chemical environments, as a Hastelloy alternative and in glass lined vessels. These spray cleaners are constructed in carbon filled PTFE dissipate static electricity in potentially explosive atmospheres. Pure PTFE compliant Chemidiscs are used in many pharmaceutical and other applications where the cleaning solution is corrosive to stainless steel. PEEK is available for specialist applications. The Chemidisc cost effectiveness and reliability is specified by end users, OEMs and contract design companies.

Technical Data - Chemidisc

	Chemidisc 25	Chemidisc 75	Chemidisc 100	Chemidisc 150
Recommended pressure	2 – 4 bar (29 - 58 psi)
Cleaning diameter	max. 1.5 m (4.9 ft)	max. 3.0 m (9.8 ft)	max. 4.6 m (15.1 ft)	max. 5.0 m (16.4 ft)
Flow rate	2.4 - 3.6 m³/h 40 - 60 l/min 10.57 - 15.85 USgpm	3.5 - 5.0 m³/h 59 - 83 l/min 15.6 - 21.9 USgpm	5.7 - 8 m³/h 95 - 134 l/min 25.1 - 35.6 USgpm	9.8 - 13.2 m³/h 163 - 220 l/min 43.1 - 58.1 USgpm
Spray pattern	360°, optional 180°
Operating temperature	max. 95 °C (203 °F)
Ambient temperature	SIP max. 140 °C (284 °F), 30 min
Insertion opening	min. Ø 31 mm (1.22 inch)	min. Ø 41 mm (1.61 inch)	min. Ø 55 mm (2.17 inch)	min. Ø 75 mm (2.95 inch)
Materials	C-PTFE or PTFE
Pipe Connection	¼” BSP male	¾” BSP female	1” BSP female	1½” BSP female
Weight	approx. 0.03 kg (0.07 lbs)	approx. 0.08 kg (0.18 lbs)	approx. 0.13 kg (0.29 lbs)	approx. 0.29 kg (0.64 lbs)

Advantages - Turbodisc

Economic flow rates
Hygienic design
Maintenance free
Hydrodynamic bearing
Insensitive to blockage
FDA conform
SIP through the nozzle possible
Preferred mounting position: any
Available for tank safety system VARITOP ®

Operation - Turbodisc

Wash fluid entering the Turbodisc is directed onto the precision shaped disc. Hydrodynamic bearings allow the disc to rotate friction free at high speed and any installation angle.

Applications - Turbodisc

The Turbodisc is perfectly suitable for cleaning small and medium size process vessels, reactors, driers, granulators, storage tanks, tablet coating machines and IBCs in food, beverage, biotech, pharmaceutical and other hygiene conscious industries.

Technical Data - Turbodisc

	Turbodisc 25	Turbodisc 75	Turbodisc 100	Turbodisc 150
Recommended pressure	2 – 4 bar (29 - 58 psi)
Cleaning diameter	max. 1.5 m (4.9 ft)	max. 2.4 m (7.9 ft)	max. 4.5 m (14.8 ft)	max. 5 m (16.4 ft)
Flow rate	2.4 - 3.6 m³/h 40 - 60 l/min 10.57 - 15.85 USgpm	4.5 - 6.3 m³/h 75 - 105 l/min 19.8 - 27.7 USgpm	7.2 - 9.5 m³/h 120 - 158.3 l/min 31.7 - 41.8 USgpm	10.8 - 14.7 m³/h 180 - 245 l/min 47.6 - 64.72 USgpm
Spray pattern	360° (Optional 180°)
Operating temperature	max. 95 °C (203 °F)
Ambient temperature	SIP max. 140 °C (284 °F), 30 min
Insertion opening	min. Ø 31 mm (1.22 inch)	min. Ø 41 mm (1.61 inch)	min. Ø 55 mm (2.17 inch)	min. Ø 75 mm (2.95 inch)
Materials	Stainless steel 316L (1.4404) with C-PTFE or PTFE
Pipe Connection	¼” BSP or NPT male	¾” BSP or NPT female	1” BSP or NPT female	1½” BSP or NPT female
Weight	approx. 0.05 kg (0.11 lbs)	approx. 0.24 kg (0.53 lbs)	approx. 0.45 kg (0.99 lbs)	approx. 0.95 kg (2.09 lbs)